Hydraulically Actuated Mill

ROCK TO ROCK P&A SOLUTION

The K-Master section mill is a hydraulic downhole tool ideal for milling casing to set rock-to-rock well abandonment cement plugs. The tool performs cut-out and milling in a single operation. K-Master is a simple yet robust design and able to achieve extended-length milling intervals with tungsten carbide dressed arms that provide maximum footage and high ROP.

K-Master

Applications:
  • Milling poorly cemented or corroded casing
  • Plug and abandonment operations requiring rock-to-rock isolation

Three cutter arms automatically expand into the milling position when the
K-Master mill cutout arms are fully open.

Highlights
  • Economical milling, sidetracking, and single-string pipe cutting
  • Multiple cutter arms for optimal milling performance
  • Cutter position indicator
  • Integrated components

Document Downloads
TitleLink
Red Baron Solutions Overview Brochure
K Master 8200_ESSA_Congo Performance Bulletin
K Master_SectMill Performance Bulletin
TruEdge_ESSA_NorthSea Performance Bulletin
TruEdge_ESSA_Netherlands Performance Bulletin
TruEdge Milling & Cutting in Qatar – Performance Bulletin
TruEdge News Release RUS
Section Mill Specification Sheet
K Master_Section Mill Factsheet
Hydraulic Pipe Cutter Factsheet
TruEdge News Release
TruEdge News Release SPN
TruEdge News Release PRG
Well Abandonment Brochure PRG
Well Abandonment Brochure
Well Abandonment Brochure SPN
Well Abandonment Brochure RUS
Benefits
  • Single-trip milling when combined with high-ratio underreamer
  • High-performance ROP and hole cleaning during milling operations
  • Integration with Wellbore Integrity Solutions underreamer systems for virgin formation exposure
  • Engineered milling technology based on lab analyses comparing cutter performance with casing metallurgy
  • Optional titanium-based blade treatment for section milling of chrome alloy tubulars
Insert Options:
  • Millmaster (P5): Standard grade offering for all milling applications
  • WavEdge: High-quality inserts with improved ROP
  • TruEdge: Premium grade with improved ROP, high durability, and wear resistance

Features

Multiple cutter arms for optimal milling performance

Single Trip rock-to-rock plug when combined with the high ratio underreamer

Optimize knives design for casing inside casing scenarios

Compatibility with bridge plugs to reduce trips